DefinitionThere are many different flange standards to be found worldwide. To allow easy functionality and inter-changeability, these are designed to have standardised dimensions. Common world standards include ASA/ANSI/ASME (USA), PN/DIN (European), BS10 (British/Australian), and JIS/KS (Japanese/Korean).
In most cases these are not interchangeable (e.g. an ANSI/ASME flange will not mate against a JIS flange). Further, many of the flanges in each standard are divided into “pressure classes”, allowing flanges to be capable of taking different pressure ratings. Again these are not generally interchangeable (e.g. an ANSI/ASME 150 will not mate with an ANSI/ASME 300)
These pressure classes also have differing pressure and temperature ratings for different materials. Unique pressure classes for piping can also be developed for a process plant or power generating station; these may be specific to the corporation, engineering procurement and construction (EPC) contractor, or the process plant owner. The ANSI/ASME pressure classes for Flat-Face flanges are 125# and 250#. The classes for Ring-Joint, Tongue & Groove, and Raised-Face flanges are 150#, 300#, (400# – unusual), 600#, 900#, 1500#, and 2500#.
The flange faces are also made to standardized dimensions and are typically “flat face”, “raised face”, “tongue and groove”, or “ring joint” styles, although other obscure styles are possible.
Flange designs are available as “weld neck”, “slip-on”, “lap joint”, “socket weld”, “threaded”, and also “blind”
DefinitionAn elbow is a pipe fitting installed between two lengths of pipe or tubing to allow a change of direction, usually a 90° or 45° angle, though 22.5° elbows are also made. The ends may be machined for butt welding, threaded (usually female), or socketed, etc. When the two ends differ in size, the fitting is called a reducing elbow or reducer elbow.
Elbows are categorized based on various design features as below:
• Long Radius (LR) Elbows – radius is 1.5 times the pipe diameter
• Short Radius (SR) Elbows – radius is 1.0 times the pipe diameter
• 90 Degree Elbow – where change in direction required is 90°
• 45 Degree Elbow – where change in direction required is 45°
A 90 degree elbow is also called a “90 bend” or “90 ell”. It is a fitting which is bent in such a way to produce 90 degree change in the direction of flow in the pipe. It is used to change the direction in piping and is also sometimes called a “quarter bend”. A 90 degree elbow attaches readily to plastic, copper, cast iron, steel and lead. It can also attach to rubber with stainless steel clamps. It is available in many materials like silicone, rubber compounds, galvanized steel, etc. The main application of an elbow (90 degree) is to connect hoses to valves, water pressure pumps, and deck drains. These elbows can be made from tough nylon material or NPT thread.
A 45 degree elbow is also called a “45 bend” or “45 ell”. It is commonly used in water supply facilities, food industrial pipeline networks, chemical industrial pipeline networks, electronic industrial pipeline networks, air conditioning facility pipeline, agriculture and garden production transporting system, pipeline network for solar energy facility, etc.
Most elbows are available in short radius or long radius variants. The short radius elbows have a center-to-end distance equal to theNominal Pipe Size (NPS) in inches, while the long radius is 1.5 times the NPS in inches. Short elbows are widely available, and are typically used in pressurized systems.
Long elbows are typically used in low-pressure gravity-fed systems and other applications where low turbulence and minimum deposition of entrained solids are of concern. They are readily available in acrylonitrile butadiene styrene (ABS plastic), polyvinyl chloride (PVC) for DWV, sewage and central vacuums, chlorinated polyvinyl chloride (CPVC) and copper for 1950s to 1960s houses with copper drains.
DefinitionValves are equipment designed to stop or regulate flow of any fluid (liquid, gas, condensate, stem, slurry, etc.) in its path. Valves are categorized depending on their applications like isolation, throttling, and non-return. Various type of valves are available depending upon the type of construction as follows:
• Gate valve – used for isolation only
• Plug valve – used for isolation only
• Globe valve – used for throttling
• Butterfly valve – used for isolation as well as throttling
• Check valve – used for preventing reverse flow (non-return)
• Diaphragm valve – used for isolation as well as throttling
• Ball valve – used for isolation only
• Needle Valve – used to control flow rate to a desired amount
DefinitionA short stub of pipe, usually threaded steel, brass, chlorinated polyvinyl chloride (CPVC) or copper; occasionally just bare copper. A nipple is defined as being a short stub of pipe which has external male pipe threads at each end, for connecting two other fittings. Nipples are commonly used for plumbing and hoses, and second as valves for funnels and pipes.
DefinitionA tee is the most common pipe fitting. It is available with all female thread sockets, all solvent weld sockets, or with opposed solvent weld sockets and a side outlet with female threads. It is used to either combine or split a fluid flow. It is a type of pipe fitting which is T-shaped having two outlets, at 90° to the connection to the main line. It is a short piece of pipe with a lateral outlet. A tee is used for connecting pipes of different diameters or for changing the direction of pipe runs. They are made of various materials and available in various sizes and finishes. They are extensively used in pipeline networks to transport two-phase fluid mixtures. They are categorized as:
When the size of the branch is same as header pipes, equal tee is used and when the branch size is less than that of header size, reduced tee will be used. Most common are tees with the same inlet and outlet sizes. Some of the industrial tees are Straight Tee, Reducing Tee, Double Branch Tee, Double Branch Reducing Tee, Conical Tee, Double Branch Conical Tee, Bullhead Tee, Conical Reducing Tee, Double Branch Conical Reducing Tee, Tangential Tee, and Double Branch Tangential Tee.
The above tees are categorized on the basis of their shapes and structure. They can also be classified on the basis of the application they are required to perform
The three outlet sizes should be named in order (e.g. left, middle, right; measuring 15-22-15)
The three sizes of a tee are end x end x center. So if you want a tee that is 1″ on both ends and 3/4″ in the center it would be 1″ x 1″ x 3/4″.
DefinitionA reducer allows for a change in pipe size to meet hydraulic flow requirements of the system, or to adapt to existing piping of a different size. Reducers are usually concentric but eccentric reducers are used when required to maintain the same top- or bottom-of-pipe level.
DefinitionA coupling connects two pipes to each other. If the size of the pipe is not the same, the fitting may be called a reducing coupling orreducer, or an adapter. By convention, the term “expander” is not generally used for a coupler that increases pipe size; instead the term “reducer” is used.
DescriptionA fitting is used in pipe plumbing systems to connect straight pipe or tubing sections, to adapt to different sizes or shapes, and for other purposes, such as regulating or measuring fluid flow. The term plumbing is generally used to describe conveyance of water, gas, or liquid waste in ordinary domestic or commercial environments, whereas piping is often used to describe high-performance (e.g. high pressure, high flow, high temperature, hazardous materials) conveyance of fluids in specialized applications. The term tubing is sometimes used for lighter-weight piping, especially types that are flexible enough to be supplied in coiled form.
Fittings (especially uncommon types) require money, time, materials, and tools to install, so they are a non-trivial part of piping and plumbing systems. Valves are technically fittings, but are usually discussed separately.